PROCESS EQUIPMENT

Process Condensers & Air Coolers

Shell-and-tube condensers and air-cooled heat exchangers configured for vapor composition, pressure level, ambient conditions and non-condensables.

Industrial condenser tube bundle under fabrication
UNKA ENGINEERING Air Cooler with blue structural chassis
AIR COOLER / FIN-FAN

Air-Cooled Heat Exchangers

Forced- or induced-draft Air Coolers provide process condensation and cooling with ambient air, reducing cooling-water demand and integrating directly with column overhead and product-cooling services.

CONFIGURATION

Forced draft, induced draft, horizontal or A-frame arrangements.

DESIGN BASIS

API 661 and project-specific ASME, material and climate requirements.

MAIN COMPONENTS

Finned-tube bundles, plenums, fans, motors, drives, louvers and supporting steel.

APPLICATIONS

Column overhead condensation, gas cooling and intermediate or final product cooling.

PROCESS & OPERATING PHILOSOPHY

Total/partial condensation, reflux generation and vacuum-system duty. The operating sequence, recycle paths, start-up/shutdown cases and normal/turndown behavior are defined before equipment finalization.

MAIN EQUIPMENT & PACKAGE LIMITS

Shell-and-tube or air-cooled arrangement, receivers, vents and drainage interfaces. Materials, design margins, maintainability, isolation, access, lifting and spare philosophy are coordinated with the approved operating cases.

CRITICAL DESIGN INPUTS

Design/operating cases, fluid properties, corrosion allowance, materials, nozzle loads, wind/seismic data, transport limits, insulation and maintenance clearances.

ENGINEERING DELIVERABLES

Thermal design, phase/pressure-drop review, mechanical design and control requirements. The package also includes line/equipment lists, relief and utility summaries, layouts or 3D interfaces, vendor-document requirements, inspection plans and commissioning inputs as applicable.

AUTOMATION, SAFETY & HSE

Code-compliant relief interfaces, access and lifting provisions, inspection hold points, material traceability, qualified welding, NDE and pressure/leak testing.

APPLICATIONS & PERFORMANCE BASIS

Column overheads, solvent recovery, vacuum and refrigeration services. Capacity, product quality, consumption and emissions commitments are confirmed only after the representative feed and project Design Basis are approved.

CODES, STANDARDS & QUALITY BASIS

TEMA, API 660/661 and ASME VIII. The contractual code basis is selected by destination and client specification. ASME/API/TEMA, EN/DIN and GOST/EAC requirements are not mixed without an approved code-equivalency and authority review.

CONTRACTUAL CODE BASIS

TEMA, API 660/661 and ASME VIII.